Coil Winding Feeder, Tensioners, Copper Wire Winding

Coil  Winding Feeder, Tensioners, Copper Wire Winding
Coil Winding Feeder, Tensioners, Copper Wire Winding
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Product Code : 31
Brand Name : BTSR
Product Description

Our rich industrialexperience supports us in offering a wide range of Coil Winding Feeder to ourclients. It features simultaneous dual control on both the wire feeding tensionand the wire running speed for a full tension feeding control along the wholewire path, from the feeding bobbins to the final coil. This superior qualityproduct is widely praised for its superior performance, long working life anddurability as compared to other products. Moreover, our clients can avail this Coil Winding Feeder in several specifications in accordance withclient ’s requirements.

Why CWF?

  • It ensures the highest quality standards goal by giving the best coil winding and repeatability. Thanks to BSTR, Double Closed Loop technology which guarantees the most accurate and precise wire tension control winding.

  • Great versatility is guaranteed with fully programmable parameters according to the wire requirements and also the possibility to dynamically modify the wire control tension as per the operating stage (Tension Profiler Function).

  • Higher production efficiency due to the dramatic reduction in wire breakages and the capability to work at the maximum possible speed

  • Because of its user-friendly programming options, minimum labor cost is possible.

  • It has a wide range of application due to its wide wire tension and diameter range.

  • Thanks to MATRIX TOUCH COIL controller, centralized programming and monitoring is possible which allows you to program and control the CWF units and monitor the whole production process in graphical form.

Features

  • Tension profiler function (BTSR patent): It can be programmed up to three different wire feeding tension values without any interface to the coil winding machine or up to four different wire feeding tension values during the winding cycle by utilizing two digital coil winding machine output.

  • Double closed control loop system (BTSR patent): It features simultaneous dual control on both the wire feeding tension and the wire running speed for a full tension feeding control along the whole wire path, from the feeding bobbins to the final coil.

  • Programmable wire storage and release capability (BTSR patent): It can manage sudden wire absorption or release during the process and also keep the wire feeding tension at the set value.

  • Fully input digital motor torque control (BTSR patent): It can detect and adjust input feeding tension anomaly, gives warning and stops the process before wire could be damaged thus it can avoid any bad quality production.

  • Pc link web coil software for Industry 4.0 (BTSR new technology): It collects the uniform data for monitoring the entire production, which ensures a homogenous data collection also in case of new and old coil winding machines fleet.

  • App easy coil (BTSR Patent): Unique Analysis and Forecast Solution for cost evaluation and forecast to support in production planning.

Benefits

  • Maximizes production process efficiency: It can maximize the working ramps, machine speed, and dramatically reduce the wire breakages, scraps, therefore, ensures fast Return on Investment (ROI)

  • Wide application: This Coil Winding Feeder is the only device which is capable of covering a wide wire tension and diameter range from 0.01 mm to 0.6 mm (58 wg to 23 AWG) - from 0.5 grams up to 2000 grams.

  • Low Labor cost: Because of its user-friendly programming options and easy machine set up it reduces the labor cost.

  • Low maintenance cost: No wearing out of mechanical parts due to the feeding technology which ensures the absence of parts fractioning or breaking.

  • Advanced graphics display: The display shows the real-time working parameters monitoring, like wire speed (LWA), wire tension, motor torque, working phase.

  • Compact solution: Easy plug and play installation.

  • Wide range of smart accessories: PFD (Pre Feeder Devices) and CRF (Coil Rolling Feeder)


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